Profile cut polystyrene and styrofoam in either natural finish or Painted, profile cut using a hot wire cutter and painted with Dulux vinyl matt emulsion in two layers using either a roller or brush application.
Polystyrene or Styofoam profiles can be supplied for wall displays, all custom cut to order. Maximum size available for styrofoam as one piece is 600mm, thickness of styrofoam variable depending on customers requirements from 5mm to 150mm thick. Paint is matched to pantone or RAL colours.
Styrofoam profiles may also be supplied natural finish for customers to paint to their own finish.
Styofoam may also be used for outside use if they are painted with adequate layers of Dulux masonry paint.
Painted styrofoam may be used for event table top displays such as imitation gold bars for an event. In the money.
All letters and logos are custom made to order from customers own artwork supplied to us as a vector graphic saved as an eps file.
Please feel free to contact us for advice or a price.
Painted styrofoam shapes, profile cut using a hot wire cutter and painted with Dulux vinyl matt emulsion in two layers using either a roller or brush application.
Styofoam profiles supplied for wall displays, all custom cut to order. Maximum size available as one piece 600mm, thickness of styrofoam variable depending on customers requirements from 5mm to 150mm thick. Paint is matched to pantone or RAL colours.
Styrofoam profiles may also be supplied natural finish for customers to paint to their own finish.
Styofoam may also be used for outside use if they are painted with adequate layers of Dulux masonry paint.
Painted styrofoam may be used for event table top displays such as imitation gold bars for an event. In the money.
Faux concrete sign made from styrofoam, coated with a 2mm layer of gray limestone acrylic resin mix textured masonry finish. Made for short term outside use at a university campus.
The sign measured 3300mm by 450mm by 50mm thick.
The faux concrete sign concept was initially created for use on interior wall logo displays, used by various building and construction companies as well as interior designers and hair salons.
By using the correct glues and resin the signs become suitable for outside use. If we increase the amount of limestone resin coating on the styrofoam, the panels become even more durable and suitable for long term use outside. They would also make a good base panel for painting art panels or for sign writers who are looking for a masonry finish.
We have been working on coating the panels in sandstone, yellow limestone, and gray limestone.
Using the stone resin coating method we have also been producing faux concrete letters for interior free standing office displays and for use for commercial photo shoots.
Contact us for a quote.
All letters are custom made to order from styrofoam, coated in a thin layer of pigmented acrylic resin limestone. The letters in the image above were base weighted internally to allow the letters to free stand without rolling off a shelf or desk.
XPS foam (extruded polystyrene foam) is a lightweight and durable material that can be easily cut and shaped into various forms, including 3D logos. Here are the basic steps to create 3D logos made from XPS foam:
Design your logo: Start by designing your logo using a vector graphic software such as Adobe Illustrator or CorelDRAW. This step is crucial to ensure that your logo is proportional and the right size.
Print and transfer the design: Once your design is complete, print it out and transfer it onto the XPS foam using a transfer paper or by tracing it using a pen or pencil.
Cut the foam: Using a hot wire foam cutter or a sharp knife, cut out the basic shape of your logo from the XPS foam. Be sure to follow the contours of your design carefully.
Carve the details: Using a carving knife or a Dremel tool, carve the details of your logo into the foam. This step requires patience and a steady hand to achieve a clean and accurate finish.
Sand and smooth the surface: After carving, use sandpaper to smooth the surface of your logo. Start with a coarse grit and gradually work your way up to a finer grit to achieve a smooth finish.
Paint and finish: Once you’re happy with the shape and texture of your logo, you can paint it using acrylic or spray paint. Apply several coats of paint for a smooth and even finish. You can also add a clear coat or varnish to protect your logo from scratches and UV damage.
Overall, creating 3D logos from XPS foam requires some skill and patience, but it can be a rewarding and cost-effective way to showcase your brand or business.
Or you can take the easy route and buy them from us.
For large letters or numbers over 1200mm high we manufacture 3D letters in Impact font only. 2400mm is the maximum height available, 200mm thick or 300mm thick. Big letters or numbers may be painted in vinyl matt emulsion matched to either RAL or Pantone colour charts. We only use Dulux vinyl matt emulsion. Letters and numbers may also be coated in glitter.
Example of large 3D ‘LOVE’ letters, painted white.
Example of big purple glitter letters. other colours also available.
Example of Big purple letters, 1000mm high, 100mm thick, Impact font. Free standing.
Also available in red, as well as white or green or generally any colour within reason.
1800mm high polystyrene letters, 200mm thick, natural finish.
For advice and a price contact us by telephone or by email.
Large silver glitter-faced letters, natural white sides, and back, free-standing glitter display letters. 700mm high, 200mm thick. Impact font. The base of the letters flattened.
